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Contact Us
Contact :
Sales Team
Email :
hello@raunik.com
Phone&Whatsapp :
+91 9873070702
Address :
E-45, Sector 63, Noida, U.P. 201301
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Lithium Ion Battery Manufacturing Machines | Lithium Ion Battery Assembly & Testing Machines
Here we will show you all the machines required for Manufacturing (Assembly & Testing) of Lithium Ion Battery Packs .
Cell Grading Machine / Cell Capacity Machine / Life Cycle Tester Machine
The first step in battery pack manufacturing is to test the capacity of incoming cells and grade them according to their capacities.We have to charge to full capacity and discharge the cell to check its capacity and then we have to charge the cells to same voltage which is normally its nominal voltage as prescribed by the manufacturer. It is recommended to do grading of 100% incoming cells but some clients prefer to do 30-50% grading if the cells are coming graded from cell factory .
| Cylindrical Cell Grading Machine | Prismatic Cell Tester or Pouch Cell Tester | Life cycle Tester for Cylindrical /Pouch, Prismatic Cells |
|---|---|---|
| 5V 3A , 5V 6A 512 channels Available in Linear/Regenerative (to save electricity) | 5V 10A to 5V 500A Customized number of Channels Regenerative | 5V 10A 16 channels, 5V 20A 8 channels Linear/Regenerative |
 |  |  |
Voltage & IR Lithium Cell Sorting Machines
After Capacity Grading/Testing process, we have to sort the cells according to their Voltage & Internal Resistance (IR). THis process is done so that similar cells (as per V & IR) are grouped together to form battery pack to get the best performance otherwise the battery pack will have lot of performance and balancing issues.
| 5 Channel Universal Cylindrical Cell Sorter | 10 Channel Universal Cylindrical Cell Sorter | Automatic Prismatic Cell Sorter | HK 3561 | Hioki 3561 |
|---|---|---|---|---|
| Can sort cylindrical cells (18650, 21700, 26700,32700) into 5 channels (4 good and 1 Not Good) | Can sort cylindrical cells (18650, 21700, 26700,32700) into 10 channels (9 good and 1 not good) | Can sort Prismatic Cells | Highly Accurate Manual/Automatic both types can be used Max Voltage 60V | Highly Cost Effective Manual/Automatic both types can be used Max Voltage 60V |
| Can be used with Hioki 3561 or HK 3561 | Can be used with Hioki 3561 or HK 3561 | Can be used with Hioki 3561 or HK 3561 | ACIR 1μΩ ~ 3kΩ, +/- 0.5% | ACIR 1μΩ ~ 3kΩ, +/- 0.5% |
 |  |  | Automatic Lithium Cell Sorting Machine / Cell Sorter Machine |  |
Spot Welding Machines for Lithium Battery (Spot Welders)
| Manual Spot Welding Machine | Double Side Automatic Spot Welding Machine | Laser Welding Machine |
|---|---|---|
| For spot welding of nickel strip to cylindrical lithium cells Transistor (Resistance) or Transformer based Electrical or Pneumatic heads 5000A / 8000A / 10000A | Can spot weld both positive and negative terminal of cylindrical lithium cells at same time Electric Servo Motor controlled Welding Heads Transistor power supply With Chiller for cooling Maximum Jig Size 350mm x 600 mm Highly Productive Program controlled to spot weld multiple battery packs at same times 5000A / 8000A / 10000A | For Welding Bus bars to Prismatic Cells 2000W / 4000W / 6000W |
BMS Tester (Battery Management System Testing Machine)
BMS is also called as the heart of the lithium battery because it is the responsibility of the BMS to control each cell of the battery, communicate with external devices, manage State of Charge calculations, keep measuring temperature and Voltage and safeguards both user and battery itself by ensuring that the battery is working within its safe working parameters.
Available in 24S 120A , 24S 200A 32S 120A & 32S 200A models
Battery Ageing Machine / Battery Charge Discharge Machine
After the battery is fully made, we must calculate its Capacity before despatch . The battery ageing machine is used to caculate the capacity of the battery using charge and discharge functions. The battery is charged to full and then discharged completely to determine its capacity . After determining the capacity, the battery is charged to its nominal voltage to be despatched to the customer.
Characteristics of the battery ageing machine are : -
- Regenerative - Energy feedback function / Linear
- CC CV mode Charging / CCD Discharge Mode
- TCP / IP Protocol Communication
- Data Saving in Excel
- Temperature Monitoring during Charge/Discharge
Models Available
- 9-99V 10A Charge 20A Discharge BCDS
- 100V 30A 4 channels BCDS
- 100V 60A 2 channels BCDS
- 75V 40A 4 channels BCDS
End of Line Battery Comprehensive Tester
After the battery pack is completed , Battery Comprehensive Tester is used to find the quality of battery based on different tests like Charging Test, Discharging Test, Over Charging Current Test, Over Discharging Current Test, Open Circuit Voltage of Battery Terminal 1 and 2, Short Circuit Test, AC IR test, DC IR test. We set the parameters in the software and the tester shows if the battery is Pass/Fail on the tested paramters. The tests usually takes only a few seconds (7-8 seconds)
Models Available
100V 120A, 200A, 120V 120A , 120V 200A Battery Comprehensive Tester
Other Misc Machines
Nickel Strip Cutting Machine for cutting nickel strips to weld on Lithium Battery
PVC Shrink Wrap Machine for Lithium Battery Packing
Laser Cleaning Machine
CCD Polarity Tester
FAQS:
Product Catalog
Lithium Ion Battery Manufacturing Machines | Lithium Ion Battery Assembly & Testing Machines
Here we will show you all the machines required for Manufacturing (Assembly & Testing) of Lithium Ion Battery Packs .
Cell Grading Machine / Cell Capacity Machine / Life Cycle Tester Machine
The first step in battery pack manufacturing is to test the capacity of incoming cells and grade them according to their capacities.We have to charge to full capacity and discharge the cell to check its capacity and then we have to charge the cells to same voltage which is normally its nominal voltage as prescribed by the manufacturer. It is recommended to do grading of 100% incoming cells but some clients prefer to do 30-50% grading if the cells are coming graded from cell factory .
| Cylindrical Cell Grading Machine | Prismatic Cell Tester or Pouch Cell Tester | Life cycle Tester for Cylindrical /Pouch, Prismatic Cells |
|---|---|---|
| 5V 3A , 5V 6A 512 channels Available in Linear/Regenerative (to save electricity) | 5V 10A to 5V 500A Customized number of Channels Regenerative | 5V 10A 16 channels, 5V 20A 8 channels Linear/Regenerative |
| | |
Voltage & IR Lithium Cell Sorting Machines
After Capacity Grading/Testing process, we have to sort the cells according to their Voltage & Internal Resistance (IR). THis process is done so that similar cells (as per V & IR) are grouped together to form battery pack to get the best performance otherwise the battery pack will have lot of performance and balancing issues.
| 5 Channel Universal Cylindrical Cell Sorter | 10 Channel Universal Cylindrical Cell Sorter | Automatic Prismatic Cell Sorter | HK 3561 | Hioki 3561 |
|---|---|---|---|---|
| Can sort cylindrical cells (18650, 21700, 26700,32700) into 5 channels (4 good and 1 Not Good) | Can sort cylindrical cells (18650, 21700, 26700,32700) into 10 channels (9 good and 1 not good) | Can sort Prismatic Cells | Highly Accurate Manual/Automatic both types can be used Max Voltage 60V | Highly Cost Effective Manual/Automatic both types can be used Max Voltage 60V |
| Can be used with Hioki 3561 or HK 3561 | Can be used with Hioki 3561 or HK 3561 | Can be used with Hioki 3561 or HK 3561 | ACIR 1μΩ ~ 3kΩ, +/- 0.5% | ACIR 1μΩ ~ 3kΩ, +/- 0.5% |
| | | Automatic Lithium Cell Sorting Machine / Cell Sorter Machine | |
Spot Welding Machines for Lithium Battery (Spot Welders)
| Manual Spot Welding Machine | Double Side Automatic Spot Welding Machine | Laser Welding Machine |
|---|---|---|
| For spot welding of nickel strip to cylindrical lithium cells Transistor (Resistance) or Transformer based Electrical or Pneumatic heads 5000A / 8000A / 10000A | Can spot weld both positive and negative terminal of cylindrical lithium cells at same time Electric Servo Motor controlled Welding Heads Transistor power supply With Chiller for cooling Maximum Jig Size 350mm x 600 mm Highly Productive Program controlled to spot weld multiple battery packs at same times 5000A / 8000A / 10000A | For Welding Bus bars to Prismatic Cells 2000W / 4000W / 6000W |
BMS Tester (Battery Management System Testing Machine)
BMS is also called as the heart of the lithium battery because it is the responsibility of the BMS to control each cell of the battery, communicate with external devices, manage State of Charge calculations, keep measuring temperature and Voltage and safeguards both user and battery itself by ensuring that the battery is working within its safe working parameters.
Available in 24S 120A , 24S 200A 32S 120A & 32S 200A models
Battery Ageing Machine / Battery Charge Discharge Machine
After the battery is fully made, we must calculate its Capacity before despatch . The battery ageing machine is used to caculate the capacity of the battery using charge and discharge functions. The battery is charged to full and then discharged completely to determine its capacity . After determining the capacity, the battery is charged to its nominal voltage to be despatched to the customer.
Characteristics of the battery ageing machine are : -
- Regenerative - Energy feedback function / Linear
- CC CV mode Charging / CCD Discharge Mode
- TCP / IP Protocol Communication
- Data Saving in Excel
- Temperature Monitoring during Charge/Discharge
Models Available
- 9-99V 10A Charge 20A Discharge BCDS
- 100V 30A 4 channels BCDS
- 100V 60A 2 channels BCDS
- 75V 40A 4 channels BCDS
End of Line Battery Comprehensive Tester
After the battery pack is completed , Battery Comprehensive Tester is used to find the quality of battery based on different tests like Charging Test, Discharging Test, Over Charging Current Test, Over Discharging Current Test, Open Circuit Voltage of Battery Terminal 1 and 2, Short Circuit Test, AC IR test, DC IR test. We set the parameters in the software and the tester shows if the battery is Pass/Fail on the tested paramters. The tests usually takes only a few seconds (7-8 seconds)
Models Available
100V 120A, 200A, 120V 120A , 120V 200A Battery Comprehensive Tester
Other Misc Machines
Nickel Strip Cutting Machine for cutting nickel strips to weld on Lithium Battery
PVC Shrink Wrap Machine for Lithium Battery Packing
Laser Cleaning Machine
CCD Polarity Tester
FAQS:
Contact Us
Contact :
Sales Team
Email :
hello@raunik.com
Phone&Whatsapp :
+91 9873070702
Address :
E-45, Sector 63, Noida, U.P. 201301
Subscribe
If you are interested in our products and RAUNIK, welcome to leave a message, we will reply immediately.
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ABOUT US
Raunik GreenTech Pvt Ltd was established in 2022, with the aim of providing transparency and demo factory tour to the prospective entrepreneurs who want to set up their manufacturing facility for lithium battery packs, thereby making a way for more green energy solutions providing, companies.
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